Labeling systems

If you are looking to label your products fully automatically then our labeling systems are perfect for you. Pre-printed labels can be applied or blank labels can be printed and immediately applied in sequence, with options to keep it flexible.

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Labeling systems by Diagraph
Print and apply labels

Labeling systems are a firm fixture of product identification in industry. These devices are sometimes called labeling machines or labeling devices. Diagraph solutions allow the user to quickly apply large quantities of inexpensive labels to goods and packaging. Modern automatic label applicators are highly reliable. They automatically apply pre-printed labels with precision. Label printers do even more: They allow our customers to print their own labels and apply them to their products in just one step. Our high-performance labeling systems guarantee flawlessly labeled products. Find out more and benefit from a range of advantages.

Das Modell LA7000: Etikettiersystem als Etiketten-Spender von Diagraph

LA7000 - Label applicator

The LA7000 is an automatic label applicator. It is the labeling system that covers all bases when it comes to all-electric application of pre-printed labels.

Find out more: LA7000

Das Modell PA7100: Etikettiersystem als Etiketten-Druck-Spender von Diagraph

PA7100 - Label printer and applicator

All-in-one printing and application! Let our all-electric PA7100 labeling system speak for itself.

Find out more: PA7100

The features of labeling systems with printing functionality

Using a labeling machine with printing functionality, the user can flexibly determine what information to print and it is then marked onto the labels. These fully automatic label printers apply these printed labels to the product at the same time, with the product moving past or pausing for application. Modern label printer and applicators use the following features to fulfil their complex task:

Reeler and dereeler
Applicator
Applicator pad
Printing modules

Manual and partially automatic labeling systems

Employees use manual labeling devices and partially automatic labeling systems by hand. They are mostly used for small batches. Since a larger system would have to be adapted to process a smaller run, it is simply quicker to work by hand with low volumes. The adaptation would also incur set-up costs. In the time that would take, these smaller batches can already be processed by hand using a partially automatic label applicator with no extra costs. Applicators for manual use are cost-effective solutions with low upfront costs but are only suitable for specific uses.

Manual and partially automatic labeling systems

Fully automatic labeling systems

When larger batches need labeling, a fully automatic labeling system is the ideal choice. The software and hardware of many models can be integrated into automated production lines for large quantities. High cycle rates are a significant practical advantage of fully automatic labeling systems. Plus, these devices only require limited levels of skilled labour, keeping operating costs in check.

Fully automatic labeling systems are used to apply labels to products, packaging and containers as part of industrial-level production. Automatic label applicators can be used in this context to apply pre-printed labels to packaging and goods. Or, a state-of-the-art alternative is available: fully automatic labeling systems print the label that is needed and then apply it. Automatic label printers and applicators merge the roles of label applicators and label printers. This merger gives rise to several advantages:

Automatic processes are simply faster than manual intervention for medium, large and very large batch sizes. Label application is much quicker – introducing extra technology to the process provides efficiency gains. Modern labeling systems are suitable for nearly all production environments and their modular structure means they are almost always easy to integrate into existing production and packaging lines.
This equipment is significantly more precise than the manual equivalent. Labeling systems work with great precision to position the labels exactly as desired. The results look better and the labeling is consequently better quality, expressing a higher level of professionalism. They also reduce rejections.
Fully automatic labeling processes require less staff. They help to reduce payroll costs on large batches, thus offering a positive cost-benefit ratio.

Automatic labeling systems


Application	large batch in an industrial context optimisation of process quality (time, timing, efficiency, accuracy, quality, cost)
Types/Products	automatic label dispenser automatic label print dispenser

Fully automatic labeling systems

Automatic processes are simply faster than manual intervention for medium, large and very large batch sizes. Label application is much quicker – introducing extra technology to the process provides efficiency gains. Modern labeling systems are suitable for nearly all production environments and their modular structure means they are almost always easy to integrate into existing production and packaging lines.
This equipment is significantly more precise than the manual equivalent. Labeling systems work with great precision to position the labels exactly as desired. The results look better and the labeling is consequently better quality, expressing a higher level of professionalism. They also reduce rejections.
Fully automatic labeling processes require less staff. They help to reduce payroll costs on large batches, thus offering a positive cost-benefit ratio.

Automatic labeling systems


Application	large batch in an industrial context optimisation of process quality (time, timing, efficiency, accuracy, quality, cost)
Types/Products	automatic label dispenser automatic label print dispenser

All-electric labeling machines

The LA7000 is an automatic label applicator for use with pre-printed labels.

It can apply labels on one or two sides, or around a corner.
25% less energy consumption than pneumatic labeling
Servomotors ensure precisely repeated labeling.
Operation via a touch control panel.

Vollautomatisches Etikettiersystem mit Druckfunktion PA7100 von Diagraph

The PA7100 labeling system is an all-electric label printer and applicator. It prints the labels and applies them with precision.

Printing and application in one step.
25% less energy consumption than pneumatic labeling
Electronic servomotor control ensures reliable and incredibly precise application.
Different applicators label on one or two sides, or around a corner.
Operation via a touch control panel.

Electric labeling versus pneumatic labeling

All-electric labelers by Diagraph offer several advantages over pneumatic labeling systems. “Pneumatic” is a term used in physics and technology to mean, “a device powered by compressed air.” The technology is well established but it does present some issues in terms of precision and maintenance. Pneumatic systems also require a separate applicator pad for each label size. Our all-electric labeling systems better meet customers’ needs: They perform better than pneumatic solutions in a number of ways:

Brushless servomotors reduce maintenance needs. Precise servo control delivers consistency of precision placement in the labeling process.
High-speed electric fans generate a vacuum for high-pressure application. This prevents contamination.
High-performance fans firmly hold different shapes of label against the applicator pad so only one pad is needed for a range of label sizes.
Sensor-guided label feeding ensures reliability: It greatly reduces wear and rejection rates, along with the associated financial costs.
Diagraph all-electric labeling systems are also superior to other methods when it comes to the speed and precision of the process.

You will find a detailed run-down of the many benefits of all-electric labeling systems as compared to pneumatic systems in this PDF.

Electric labeling versus pneumatic labeling

Brushless servomotors reduce maintenance needs. Precise servo control delivers consistency of precision placement in the labeling process.
High-speed electric fans generate a vacuum for high-pressure application. This prevents contamination.
High-performance fans firmly hold different shapes of label against the applicator pad so only one pad is needed for a range of label sizes.
Sensor-guided label feeding ensures reliability: It greatly reduces wear and rejection rates, along with the associated financial costs.
Diagraph all-electric labeling systems are also superior to other methods when it comes to the speed and precision of the process.

You will find a detailed run-down of the many benefits of all-electric labeling systems as compared to pneumatic systems in this PDF.

Vorteile-vollelektrischer-Etikettiersysteme 2021-12

The benefits of Diagraph

Easy and reliable label printing

High-speed printing

Excellent print quality

Print and apply using a single system

25% lower electricity costs than using pneumatic labeling

Network connection

Print small text

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Example uses of labeling machines

Different uses are possible depending on the type of labeling system: Label applicators/application systems are used to apply pre-printed labels, while label printer and applicators feature an integrated printing module to print their own labels. They then automatically apply the labels as part of the production line. The following examples show selected potential uses of partially automatic print-and-apply systems and label printers.

Applying price labels to foodstuffs is one job where manual use of partially automatic labeling systems is perfect. The food label applied shows the date of manufacture, the ‘best before’, ingredients, manufacturer number and a barcode. Partially automatic labeling systems are used by food manufacturers to identify jam jars and similar, for example. Other uses include applying labels to seal collapsible boxes in the pharmaceutical industry.
In an industrial context, fully automatic labeling systems can be used in warehousing and logistics. Each product receives a code that clearly identifies that particular product and prevents it from getting lost. If the products are to be labeled on a production line, they make it onto a conveyor belt for packaging. They are then fed past the fully automatic labeling system which makes the labels – using either barcode or text – and applies them to the goods. This method is extremely quick and smooth, with no need to stop the production line for labeling. That translates to high quantities of units receiving the relevant labels in super-quick time.

Beispiel-Etikett auf Karton mit Aufschrift "Sweet Cake Mix"

Clancy's Etikett für Tortilla Chips auf blauen Behältern

Example uses of labeling machines

Applying price labels to foodstuffs is one job where manual use of partially automatic labeling systems is perfect. The food label applied shows the date of manufacture, the ‘best before’, ingredients, manufacturer number and a barcode. Partially automatic labeling systems are used by food manufacturers to identify jam jars and similar, for example. Other uses include applying labels to seal collapsible boxes in the pharmaceutical industry.
In an industrial context, fully automatic labeling systems can be used in warehousing and logistics. Each product receives a code that clearly identifies that particular product and prevents it from getting lost. If the products are to be labeled on a production line, they make it onto a conveyor belt for packaging. They are then fed past the fully automatic labeling system which makes the labels – using either barcode or text – and applies them to the goods. This method is extremely quick and smooth, with no need to stop the production line for labeling. That translates to high quantities of units receiving the relevant labels in super-quick time.

Seitenansicht des Etikettenspenders LA7000

Labeling systems at Diagraph

Would you like to use an all-electric system to label your products? Diagraph has the ideal all-electric label applicators and label printer and applicators for you. All-electric systems are suitable for almost all shapes, formats, sizes and surfaces. Enquire now and automate your labeling process using our high-quality labeling systems.

FAQs

Still have questions? You can find more detailed information here.

What are the benefits of labeling systems?

Speed, cycle rate, reliability and precision of application are among the benefits of modern labeling systems. They can handle large batches and improve quality and output on tasks that are difficult for employees to complete manually.

How do label printers work?

Professional label printers use thermal transfer ribbon instead of traditional ink. During printing, the heating elements in the print head apply heat to tiny, selected sections of the ribbon. The heated areas then stick to the label as it comes past. This creates a consistent, high-resolution image. That description applies to thermal transfer printers. Direct thermal printers are an alternative that uses heat-sensitive labels instead.

Is a fully automatic label printer and applicator a worthwhile investment?

The basic rule is that a fully automatic label printer and applicator is worthwhile if it will optimise existing processes and reduce costs. A specific advantage is the higher speed at which very large batches can be labeled, as mentioned above. In addition to this, these systems minimise errors, save on payroll costs and can complete processes that are simply impossible to do by hand – or would be very poor quality if done by hand.

What our customers say

In the past, the labeling on our pallets was often poorly legible and we had a lot of waste.

Since we started using Diagraph printers, every pallet gets a perfect print image and we have been able to reduce our costs in labeling by 50%.

Ingo Mönke, Chairman of the Board, PALETTEN-SERVICE Hamburg AG

I would like to take this opportunity to thank you for the excellent performance of your service department.

Despite the very late order by us, the printer was repaired so quickly that it was back with us by 08:30.

Many thanks to all your employees!

Thomas Braun, Head of Toolsetters, Octapharma, Dessau-Roßlau

Thank you very much for your support.

You are always extremely helpful and find the right solution.

Elke Schulz, Purchasing Manager, Analyticon Biotechnologies AG, Lichtenfels

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Labeling systems