Labeling systems

Q: Is a fully automatic label printer and applicator a worthwhile investment?

In principle, a fully automatic label dispenser always makes sense if current processes are to be optimized and costs reduced. The concrete benefits include the aforementioned acceleration of labeling large batches. In addition, errors are minimized, personnel costs are saved and processes are implemented that a human hand cannot carry out at all - or only to a very limited extent.

Do you want to apply labels to your products fully automatically? Then our labeling systems are just right for you. Whether pre-printed labels are to be applied or blank labels are flexibly printed and dispensed directly on the line before dispensing, both are possible.

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Labeling systems from Diagraph
Print and donate labels

Labeling systems are an integral part of industrial labeling. The devices are also referred to as labeling machines or labeling devices. Offers from Diagraph allow the user to apply cost-effective labels in large quantities to goods and packaging in a timely manner. Modern automatic label dispensers with high reliability apply pre-printed labels automatically and precisely. Label printers can do even more: they make it possible to print the labels themselves and apply them to the product in the same operation. High-performance labeling systems guarantee our customers perfectly labeled goods. Find out more now and benefit from the numerous advantages.

PA7100

Print and donate in one! Let our all-electric PA7100 labeling system convince you.

PA7100 View

LA7000

The LA7000 is an automatic label dispenser. The labeling system leaves nothing to be desired when it comes to the all-electric application of pre-printed labels.

LA7000 View

Components of labeling systems with print function

Using a labeling machine with printing functionality, the user can flexibly determine what information to print and it is then marked onto the labels. These fully automatic label printers apply these printed labels to the product at the same time, with the product moving past or pausing for application. Modern label printer and applicators use the following features to fulfil their complex task:

Reeler and dereeler
Applicator
Applicator pad
Printing modules

Manual and semi-automatic labeling systems

Employees use manual labeling devices and partially automatic labeling systems by hand. They are mostly used for small batches. Since a larger system would have to be adapted to process a smaller run, it is simply quicker to work by hand with low volumes. The adaptation would also incur set-up costs. In the time that would take, these smaller batches can already be processed by hand using a partially automatic label applicator with no extra costs. Applicators for manual use are cost-effective solutions with low upfront costs but are only suitable for specific uses.

Manual and semi-automatic labeling systems

Fully automatic labeling systems

If larger batches need to be labeled, then a fully automatic labeling system is the first choice. Many models can be integrated into automated production lines with large quantities in terms of hardware and software. The high cycle rate is a major practical benefit of fully automatic labeling systems. In addition, the devices only require a limited number of skilled workers. For this reason, operating costs are manageable.

A fully automatic labeling system applies labels to products, packaging and containers as part of industrial production. On the one hand, automatic label dispensers are used to transfer finished labels onto packaging and goods. Fully automatic labeling systems, which print the required label themselves before it is applied, are a modern alternative. Automatic label dispensers combine the function of label dispenser and label printer. These solutions have resulted in numerous improvements:

Automatic processes are simply faster than manual intervention for medium, large and very large batch sizes. Label application is much quicker – introducing extra technology to the process provides efficiency gains. Modern labeling systems are suitable for nearly all production environments and their modular structure means they are almost always easy to integrate into existing production and packaging lines.
This equipment is significantly more precise than the manual equivalent. Labeling systems work with great precision to position the labels exactly as desired. The results look better and the labeling is consequently better quality, expressing a higher level of professionalism. They also reduce rejections.
Fully automatic labeling processes require less staff. They help to reduce payroll costs on large batches, thus offering a positive cost-benefit ratio.

Automatic labeling systems


Application	Large batch in an industrial context Optimization of process quality (time, timing, efficiency, accuracy, quality, costs)
Types	Automatic label dispenser Automatic label dispenser

Fully automatic labeling systems

If larger batches need to be labeled, a fully automatic labeling system is the first choice. Many models can be integrated into automated production lines with large quantities in terms of hardware and software. The high cycle rate is a major practical benefit of fully automatic labeling systems. In addition, the devices only require a limited number of skilled workers. For this reason, operating costs are manageable.

Automatic processes are simply faster than manual intervention for medium, large and very large batch sizes. Label application is much quicker – introducing extra technology to the process provides efficiency gains. Modern labeling systems are suitable for nearly all production environments and their modular structure means they are almost always easy to integrate into existing production and packaging lines.
This equipment is significantly more precise than the manual equivalent. Labeling systems work with great precision to position the labels exactly as desired. The results look better and the labeling is consequently better quality, expressing a higher level of professionalism. They also reduce rejections.
Fully automatic labeling processes require less staff. They help to reduce payroll costs on large batches, thus offering a positive cost-benefit ratio.

Automatic labeling systems


Application	Large batch in an industrial context Optimization of process quality (time, timing, efficiency, accuracy, quality, costs)
Types/Products	Automatic label dispenser Automatic label dispenser

Fully electric labeling machines

The LA7000 model is an automatic label dispenser for applying pre-printed labels.

It can apply labels on one or two sides, or around a corner.
25% less energy consumption than pneumatic labeling
Servomotors ensure precisely repeated labeling.
Operation via a touch control panel.

Fully automatic labeling system with print function PA7100 from Diagraph

The PA7100 labeling system serves as an all-electric label printing dispenser. It ensures both the printing and the precise application of labels.

Printing and application in one step.
25% less energy consumption than pneumatic labeling
Electronic servomotor control ensures reliable and incredibly precise application.
Different applicators label on one or two sides, or around a corner.
Operation via a touch control panel.

Electric labeling versus pneumatic labeling

All-electric labelers by Diagraph offer several advantages over pneumatic labeling systems. “Pneumatic” is a term used in physics and technology to mean, “a device powered by compressed air.” The technology is well established but it does present some issues in terms of precision and maintenance. Pneumatic systems also require a separate applicator pad for each label size. Our all-electric labeling systems better meet customers’ needs: They perform better than pneumatic solutions in a number of ways:

Brushless servomotors reduce maintenance needs. Precise servo control delivers consistency of precision placement in the labeling process.
High-speed electric fans generate a vacuum for high-pressure application. This prevents contamination.
Powerful fans hold various label formats on the dispensing stamp. This means that one pad is sufficient for varying label sizes.
Sensor-guided label feeding ensures reliability: It greatly reduces wear and rejection rates, along with the associated financial costs.
Diagraph all-electric labeling systems are also superior to other methods when it comes to the speed and precision of the process.

A detailed list of the numerous strengths of all-electric labeling systems compared to pneumatic models can be found
in this PDF
.

Electric labeling versus pneumatic labeling

Brushless servomotors reduce maintenance needs. Precise servo control delivers consistency of precision placement in the labeling process.
High-speed electric fans generate a vacuum for high-pressure application. This prevents contamination.
Powerful fans hold various label formats on the dispensing stamp. This means that one pad is sufficient for varying label sizes.
Sensor-guided label feeding ensures reliability: It greatly reduces wear and rejection rates, along with the associated financial costs.
Diagraph all-electric labeling systems are also superior to other methods when it comes to the speed and precision of the process.

A detailed list of the numerous strengths of all-electric labeling systems compared to pneumatic models can be found
in this PDF
.

Advantages of all-electric labeling systems 2021 12

Advantages with Diagraph

Simple and reliable label marking

Printing at high line speeds

Excellent print quality

Print and donate with one system

25% less electricity costs than with pneumatic labelers

Network connection

Printing in small font

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Application examples of labeling machines

Different uses are possible depending on the type of labeling system: Label applicators/application systems are used to apply pre-printed labels, while label printer and applicators feature an integrated printing module to print their own labels. They then automatically apply the labels as part of the production line. The following examples show selected potential uses of partially automatic print-and-apply systems and label printers.

Applying price labels to foodstuffs is one job where manual use of partially automatic labeling systems is perfect. The food label applied shows the date of manufacture, the ‘best before’, ingredients, manufacturer number and a barcode. Partially automatic labeling systems are used by food manufacturers to identify jam jars and similar, for example. Other uses include applying labels to seal collapsible boxes in the pharmaceutical industry.
In an industrial context, a fully automatic labeling system is used in storage and logistics. Each product is given a code so that it is clearly identifiable and cannot be lost. If the application takes place in the form of assembly line production, the products to be labeled run along a conveyor belt. This is where they are packed. The products are then conveyed past the fully automatic labeling system. This creates the labels - either with a barcode or plain text - and applies them to the goods. Because this method works very quickly and smoothly, the conveyor belt does not have to be stopped during labeling. As a result, many units can be provided with the corresponding label in a very short time.

Beispiel-Etikett auf Karton mit Aufschrift "Sweet Cake Mix"

Clancy's Etikett für Tortilla Chips auf blauen Behältern

Application examples of labeling machines

Applying price labels to foodstuffs is one job where manual use of partially automatic labeling systems is perfect. The food label applied shows the date of manufacture, the ‘best before’, ingredients, manufacturer number and a barcode. Partially automatic labeling systems are used by food manufacturers to identify jam jars and similar, for example. Other uses include applying labels to seal collapsible boxes in the pharmaceutical industry.
In an industrial context, a fully automatic labeling system is used in storage and logistics. Each product is given a code so that it is clearly identifiable and cannot be lost. If the application takes place in the form of assembly line production, the products to be labeled run along a conveyor belt. This is where they are packed. The products are then conveyed past the fully automatic labeling system. This creates the labels - either with a barcode or plain text - and applies them to the goods. Because this method works very quickly and smoothly, the conveyor belt does not have to be stopped during labeling. As a result, many units can be provided with the corresponding label in a very short time.

Labeling systems at Diagraph

If you want to apply labels to your products fully automatically, Diagraph offers the ideal all-electric label dispenser and label printing dispenser. Fully automatic models are suitable for almost all shapes, formats, sizes and surfaces. Enquire now and automate your labeling with our high-quality labeling systems.

FAQ

Do you have further questions? Here you can find more details.

What are the benefits of labeling systems?

Speed, timing, reliability and precision in application are among the advantages of modern labeling systems. They master large batches as well as those tasks that an employee cannot do well manually or only with a loss of quality.

How do label printers work?

Professional label printers use so-called thermal transfer foil as ribbon. During printing, the heating elements located in the print head of the device heat tiny selected parts of the ribbon. The heated regions then adhere to the continuous label. This results in a print image that is as consistent as it is high-resolution. In contrast to the thermal transfer printing just outlined, direct thermal printers use thermo-sensitive labels.

Is a fully automatic label printer and applicator a worthwhile investment?

What our customers say

In the past, the labeling on our pallets was often poorly legible and we had a lot of waste.

Since we started using Diagraph printers, every pallet gets a perfect print image and we have been able to reduce our costs in labeling by 50%.

Ingo Mönke, Chairman of the Board, PALETTEN-SERVICE Hamburg AG

I would like to take this opportunity to thank you for the excellent performance of your service department.

Despite the very late order by us, the printer was repaired so quickly that it was back with us by 08:30.

Many thanks to all your employees!

Thomas Braun, Head of Toolsetters, Octapharma, Dessau-Roßlau

Thank you very much for your support.

You are always extremely helpful and find the right solution.

Elke Schulz, Purchasing Manager, Analyticon Biotechnologies AG, Lichtenfels

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